The Hollow Flashlight

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  • 1Short Project Description 
  • 2Summary 
  • 3About MeAbout Our Team 
  • 4Question / Proposal 
  • 5Research 
  • 6Method / Testing and Redesign 
  • 7Results 
  • 8Conclusion / Report 
  • 9Bibliography, References and Acknowledgements 

My objective in my project was to create a flashlight that runs solely on the heat of the human hand. Using four Peltier tiles and the temperature difference between the palm of the hand and ambient air, I designed a flashlight that provides bright light without batteries or moving parts. My design is ergonomic, thermodynamically efficient, and only needs a five degree temperature difference to work and produce up to 5.4 mW at 5 foot candles of brightness. 

My Youtube Link:http://www.youtube.com/watch?v=9CCGUMkcbjg&feature=youtu.be

I chose to investigate the aspect of human energy when I found out that we are like walking 100 Watt light bulbs. The goal of my project became a flashlight powered solely from the heat of the human hand. I decided to use Peltier tiles. If one side of these tiles is heated, and the other is cooled, electricity is produced. For my flashlight, I would be heating one side with the palm, and cooling the other side of the tile with a heat sink.

I calculated that our bodies radiate 5.7 mW/cm2, but only 0.5 mW is needed to generate a bright light at the LED. I characterized both  Peltier devices. Both produced power, but only a few millivolts. I need 2.5 V !  I had to convert my DC input to AC, and then run it through a oscillator circuit with a stepup transformer. My final circuit  had only 4 parts and produced a step up ratio of 100:1. So for 50 mV DC from the Peltiers I obtained 5 Volts AC which was sufficient to light the LED. The final design included mounting the Peltiers on a hollow aluminum tube which was inserted in a larger PVC pipe with an opening that allowed ambient air to cool the tube. The palm wrapped around a cutout in the PVC pipe and warmed the tiles. The result was a bright light at 5 degree Celcius of Peltier differential. The flashlight worked!

Hello, my name is Ann Makosinski. I live in Victoria BC, and I go to St Michaels University School. I am 15 years old and in grade 10.  I have a great love for science, and have been competing in the Vancouver Island Regional Science Fair since I was eleven. Last year I went to the Canada Wide Science Fair with my project "The Piezoelectric Flashlight", and won a bronze medal. This year I am going again, this time Alberta, with the project; The Hollow Flashlight.

My family has encouraged my interest in the sciences, and my first toy was a box of transistors. I also have a great passion for insects, and I have a cat. Nikola Tesla and Marie Curie have both inspired me greatly as role models, and I also find wisdom in the words of Pandit Ravi Shankar. 

To be honest, I am not sure exactly what I want to study in the future just yet, I'm thinking it will probably be the Sciences.

Winning would mean to me would be a great inspiration for me and I believe I would feel much more motivated in my studies and career choices, knowing that someone believes in what I'm doing. I also know that the prizes could also enable me to get more sophisticated equipment and materials for building a more effective design, and also perhaps a path to meet some people who are interested in Science as much as I am.

Hypothesis: If I can capture enough heat from a human hand and convert it efficiently to electricity, then I can power a flashlight without any batteries or kinetic energy.

Objective: To make a flashlight that runs on the heat of the human hand.   

I couldn't find any idea specific to my topic of the thermoelectric flashlight at all, except for a website called the Joule Thief. The website  was dedicated to low voltage transistor oscillator circuits. I also found one other source, that really made me believe that my battery-free flashlight was indeed possible when surfing the internet and found a paper entitled "Ultralow Voltage Energy Harvester Uses Thermoelectric Generator for Battery - Free Wireless Sensors". 

Step 1 in my procedure, involved much research, as I decided to calculate how much heat per cm2 we radiate in our inner palm, where we normally hold a flashlight. I found that an average human dissipates around 350,000 Joules per hour, or 97 watts1. The average surface area of the human skin3 is 1.7 m2 or 17,000 cm2, so the heat dissipation equals to (97/17000) * 1000 = 5.7 mW / cm2
A useful area of the palm is about 10 cm2. This implies that 57 mW could be available.
The thermal efficiency of a Peltier tile is cited at about 10%4.  This means that I should be able to generate 5.7mW in the palm of the hand. From testing a new batch of LED’s, I knew that I needed at least 0.5 mW to obtain usable LED brightness5. Now I could go on to step 2 and the physical measurement and design of the flashlight.

(Step 1 was research oriented, so it is not included here).

Step 2: Characterizing the Peltier Tiles:  

Two sets of cheap, different sized tiles were obtained6. Tile 1 had an area of 1.36 cm2 and an internal resistance of 5 ohms, and Tile 2 was 4 cm2 and had an internal resistance of 2.4 ohms. I tested the power generated by each Peltier stack on a per cm2 basis.

To do this, I taped each tile onto a square aluminum tube. One side of the Peltiers was cooled by an ice pack, and the other  was heated with a 12-volt light bulb connected to a variable power supply. The temperature difference between the sides of the Peltier tile was measured. Both Peltier tiles produced enough power to light an LED, but only at 50 and 73 mV.

I needed 2500 mV to light the flashlight LED.

Step 3: Boosting the Voltage.

Direct Current cannot be multiplied, but if the DC is changed to AC, the voltage can be stepped up with a transformer . The answer lay in constructing a simple oscillator circuit with a step-up transformer.
To do this I constructed a feedback oscillator with a field effect transistor and wound my own transformers with step-up ratios of 5:125.

The oscillator worked, but the LED did not light up until the Peltier voltage was 120 mV.  I needed it to light up at about 50 mV (voltage produced at a 5°C temperature difference).

Searching the Internet, I came across an article about energy harvesting7 and the use of a power converter integrated circuit, LTC31088. The circuit contained FET’s that would oscillate at voltages as low as 20mV. When used with a recommended   transformer, the IC would provide well over 2.5 volts AC.
The IC also worked fine as a very low voltage transistor oscillator. My circuit now had only 4 components: The IC, the step-up transformer, a 47µF capacitor, and the LED. With the LED across the transformer, I was able to obtain good LED brightness with only 50 mV DC input across the oscillator.  The efficiency of the converter to be about 50% at 100 mV. 

Step 4: Physical Flashlight Design.

I decided to make the flashlight with dimensions of 25mm in diameter and 125mm long. Four of the large Peltier tiles covered 16cm2, and four of the smaller tiles had a combined area of 5.4cm2 .

Tiles were mounted on a milled area of 25mm diameter aluminum tubing, and placed inside a larger PVC pipe, insulated from it by air. The hand griped the tiles through an opening in the PVC pipe. Air flowing through and around the aluminum tube cooled the flashlight. The circuit was mounted in the front, and the LED was centered in the middle of the tube. The PVC pipe was wrapped with insulating foam. I made two flashlights, the F1 with 4 smaller tiles, and F2, with 4 larger tiles.

Results: 

The results prove my hypothesis, that even with all the thermal and voltage conversion losses, there was still enough power in the palm to provide usable light. The actual power at the LED was difficult to measure accurately because it was an irregular square wave at 40 kHz.  So I made a comparative measurement with a light meter and an external white LED (connected to a DC power supply). I measured the DC power into the external white LED, that gave the same amount of light as the white LED in my circuit. Both LED’s were identical types, 5mm, 15 degree types from Digikey.

For my F1 flashlight, I calculated the theoretical power at the LED to be around 1.5 mW. When I did the compartive measurement, my prediction turned out to be very close, with a 1.4 mW. The F2's theoretical power was supposed to be around 4.5 mW, but instead I got 5.4 mW.

The theoretical power calculated, and the actual power obtained were within 20% of each other! Bravo!

Measurements with a Spectra light meter showed that both flashlights produced good light and even surpassed the brightness of the piezoelectric flashlight I made last year.

Flashlight F1 produced 3 footcandles of light at a 5ºC, and 4 footcandles at 10ºC Peltier temperature diffrence.

Flashlight F2 produced 4 footcandles of light at a 5ºC, and 5 footcandles at 10ºC Peltier temperature diffrence.

In outside walking tests at an ambient temperature of 10ºC, both flashlights maintained a steady beam of light for over 20 minutes. 

 

In conclusion, I succeeded in powering a flashlight using only the heat of the hand.  
I made two flashlights that do not use any batteries, toxic chemicals, or kinetic energy. They do not create any noise or vibrations and will always work.  The flashlight’s only limitation is its need for at least a 5°C temperature difference to provide usable light.

In the beginning of my project, I had hoped and believed that my flashlight would perhaps work, but I did not expect my final brightness that I recieved to be as high as 5 footcandles. I am pleased with my results, but do have some future improvements in mind. 

In the future, I hope to work on improving efficiencies of the converter, increase the flashlight brightness, and perhaps use this technology for powering wireless medical sensors. My unique circuit and design has infinite possibilities and uses for the future! For example, imagine holding your phone, and at the same time charging it just from the heat of your hand! Or perhaps all school chairs in classrooms having Peltier tiles, and  we could harvest the heat and amplify it into electricity using my method. I am very excited for the possibilities my project has! It is but a means of showing what this concept, and what human heat energy, can do.

In my experiment, I had several general errors in my sources and calculations. For instance, palm temperature, and total skin surface area varies widely between individuals. The skin area was averaged from several sources and varied from 1.6 m2 to 2 m2. Another questionable figure is the thermal to voltage conversion efficiency of the Peltier tiles. This is a complex problem in thermodynamics depending on the heat conduction properties of the tiles, contact areas and heat sinks, and is not usually given in the manufacturers specs. The same efficiency figure of 10% was obtained from a text at Stanford and an online encyclopedia9, 10. The voltage, current, and temperature measurements I made, were done on Fluke meters, and had more precise accuracies which varied from .01% to .1%.

Acknowledgements:
1) Rodney Katz for allowing me use equipment and materials in the Department of Mechanical Engineering Machine Shop at the University of Victoria, while under supervision.
2) Arthur Makosinski for purchasing the parts and helping me with soldering, mechanical issues, and electronics.
3) My teacher Mrs. Paine for her encouragement, and making sure I stay on the task. 

Bibliography and References:
1) Physics and Astronomy Online: http://www.physlink.com/education/askexperts/ae420.cfm

2) Makosinski, Ann. Fire or Ice - Electricity for an Emergency, VIRSF, 2010.
3) The Physics Factbook: http://hypertextbook.com/facts/2001/IgorFridman.shtml
4) Wikipedia: Thermoelectric Cooling: http://en.wikipedia.org/wiki/Thermoelectric_cooling

5) Makosinski, Ann. The Piezoelectric Flashlight - A Novel Way to Generate Green Electricity,  VIRSF, 2012. 
6) Laird Thermoelectric: http://www.lairdtech.com/Products/Thermal-Management-       Solutions/Thermoelectric-Modules/
7) David Salerno, Ultralow Voltage Energy Harvester Uses Thermoelectric Generator for Battery    Free Wireless Sensors; Journal of Analog Innovation, October 2010.
8) Futurlec: http://www.futurlec.com/Transistors/J310pr.shtml

9) Encyclopedia Britannica – Thermoelectric Power Generator: http://www.britannica.com/EBchecked/topic/591615/thermoelectric-power-generator

10) Stanford University, Physics 240 Coursework – Thermoelectric Generators: http://large.stanford.edu/courses/2010/ph240/weisse1/

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